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SPARE PARTS MODIFICATION CIRCULAR - L= CV
BT/SP 28.04.2004
    VEHICLE / T1, Excel-= 2,3,4, JJ, Commuter 
SPARE PARTS MODIFICATION CIRCULAR DMN 8504
1. Vehicular Type -= T1 3050WB & 3350WB 
2. Models on which introduced : All
3. Details of Modification
A. Aggregate : Engine - Series No.
B. Sub Group : Fuel System  - S= eries No.
C. Nature of Modification : New fuel line, introduction of connecting line 
D. Reason for Modification :  F= or quick fuel supply and ease of maintenance
E. Details of Serviceable Modified Parts
New Part Code  New P= art Nomenclature Old P= art Code No. Deleted Old P= art Nomenclature Interchangeability
&nb= sp;       Directly  Not Interchangable
T00= 6864710449 Fuel Suction = Line T006864710449= Fuel Suction = Line Y  
T00= 6864710349 Fuel Return L= ine T006864710349= Fuel Return L= ine Y  
T00= 6864760136 Holder B006014760136= Holder = - Y
B00= 8614710065 Connecting Pi= pe = - = - = - Y
B00= 8614710165 Connecting Pi= pe - = - = - Y
BT/SP
    VEHICLE / T1, Excel-= 2,3,4, JJ, Commuter 
SPARE PARTS MODIFICATION CIRCULAR DMN 8940
1. Vehicular Type -= T1 3050WB & 3350WB 
2. Models on which introduced : All
3. Details of Modification
A. Aggregate : Engine - Series No.
B. Sub Group : Dashboard Assly.
C. Nature of Modification : New dashboard
D. Reason for Modification : Better Quality and fine looks
E. Details of Serviceable Modified Parts
New Part Code  New P= art Nomenclature Old P= art Code No. Deleted Old P= art Nomenclature Interchangeability
&nb= sp;       Directly Interchange-able Not Interchangable
T00= 6866811287 Dashboard T006866810887= Dashboard N Y
T00= 6866890710 Stg. Column C= over T006866890110= Stg. Column C= over N Y
T00= 6866890810 Stg. Cover To= p = - = - N = -
C00= 7983003276 SMS 3.5x13 = - = - N = -
A00= 0090906012 Screw M6x12 = - = - N  
C00= 9021006103 Washer A6.4 = - = - N = -
T00= 6866811483 Switch Mtg. P= late T1 AMB. T006866810883= Switch Mtg. P= late T1 AMB. N = -
B00= 6019871972 Edge Guard Pr= otection = - = - N = -
B00= 0019942545 Safety Clip = - = - N = -
C91= 4032003203 SMCS 3.5x22 = - = - Y = -
T00= 6865402705 Main Harness<= /td> T006865402705= Main Harness<= /td> Y = -
T00= 6865403005 Main Harness = DI Turbo T006865403005= Main Harness = DI Turbo Y = -
T00= 6865403205 Main Harness = T1 A/C T006865403205= Main Harness = T1 A/C Y = -
T00= 6865402905 Main Harness = T1 CNG T006865402905= Main Harness = T1 CNG Y = -
B00= 0035453590 Lens Oil Pres= sure T006865450090= Lens Oil Pres= sure N = -
B00= 0069461990 Lens Charging= Control T006865450190= Lens Charging= Control N = -
B00= 0035453290 Lens Bright L= ight T006865450290= Lens Bright L= ight N = -
T00= 6865452290 Lens Brake Fl= uid T006865450390= Lens Brake Fl= uid N = -
T00= 6865422190 Lens Diesel P= reheat T006865450590= Lens Diesel P= reheat N = -
T00= 6865451790 Lens Blinker = Light T006865450490= Lens Blinker = Light N = -
C07= 2601012800 Bulb H12V-2W<= /td> A000004505552= Bulb H12V-2W<= /td> N = -
B00= 0015451815 Pilot Lamp = - Pilot Lamp N = -
T00= 6864600716 Steering Jack= et Tube Assly. T006864600016= Steering Jack= et Tube Assly. N = -
T00= 6864600916 Stg Jacket Tu= be Assly.(PS) T006864600116= Stg Jacket Tu= be Assly.(PS) N = -
T006= 867600259 Lock Handle (3) Stg. Lock cum Ignition Switch,Fuel Tank Cap With Common Key Se= t T006867600059= Ignition And Starter Switch N = -
T00= 6867600359 Lock Handle (4) Stg. Lock cum Ignition Switch,Fuel Tank Cap With Common Key Set (T1 Sliding Door) T006867600159= Doo Handle Se= t N = -
B00= 8545450124 Head Light Re= lay = - = - N = -
A00= 0090806020 LCHHS M6x20 = - = - N = -
A00= 0092506000 Plain Washer = A6 = - = - N = -
A00= 0092706000 Spring Washer= B6 = - = - N = -
A00= 0092506000 Hex. Nut M6 = - = - N = -
T00= 6864601101 Steering Shaf= t For T1 Reg. B006114620301= Steering Shaf= t For T1 Reg. N = -
T00= 6864620201 Steering Shaft For T1 PS  T006864620201= Steering Shaft For T1 PS  N = -
    VEHICLE / T1, Excel-= 2,3,4, JJ, Commuter 
SPARE PARTS MODIFICATION CIRCULAR DMN 9003
1. Vehicular Type -= T1 3050WB & 3350WB 
2. Models on which introduced : All
3. Details of Modification
A. Aggregate : Engine - Series No.
B. Sub Group : Engine Mountings  - Series No.
0
C. Nature of Modification : Spicer make Prop. Shaft Instead of BTL make
D. Reason for Modification :  
E. Details of Serviceable Modified Parts
New Part Code  New P= art Nomenclature Old P= art Code No. Deleted Old P= art Nomenclature Interchangeability
Directly Interchange-able Not Interchangable
B008614102006 Propeller Shaft Assly. B008614102206 Propeller Shaft Assly. Y  
B00= 8162602401 Gearbox. Assly Complete B008162604801= Gearbox. Assly Complete Y  
B00= 8323507800 Rear Axle Ass= ly. Complete B008323507400= Rear Axle Ass= ly. Complete Y  
    VEHICLE / T1, Excel-= 2,3,4, JJ, Commuter 
SPARE PARTS MODIFICATION CIRCULAR DMN 8979
1. Vehicular Type - TD3250 F Engine
2. Models on which introduced : Excel 4
3. Details of Modification
A. Aggregate : Engine - Series No.
B. Sub Group : Fuel Supply  
C. Nature of Modification : High Pressure Pipe Set Routing and new clamp for pipes
D. Reason for Modification : To take care of high pr. Pipe failure
E. Details of Serviceable Modified Parts
New Part Code  New P= art Nomenclature Old P= art Code No. Deleted Old P= art Nomenclature Interchangeability
&nb= sp;       Directly Interchange-able Not Interchangable
B00= 8089950701 Clamp for HP = Pipe A000040146222= Clamp for HP = Pipe   Y
&nb= sp;   A000090305026= Screw M5x25    
&nb= sp;   A000092705000= Spring Washer= B5    
&nb= sp;   A000092105081= Hex. Nut M5    
    VEHICLE / T1, Excel-= 2,3,4, JJ, Commuter 
SPARE PARTS MODIFICATION CIRCULAR DMN 8861
1. Vehicular Type - All Vehicles fitted with OM616, TD2650F/FTI, TD3250F Eng= ine
2. Models on which introduced : IDI, DI, DI TURBO ALL
3. Details of Modification
A. Aggregate : Engine - Series No.
B. Sub Group : Fuel Timing Mechanism
C. Nature of Modification : Sprocket FIP drive is modified for addition of 4 bosses at tapped hole area <= /td>
D. Reason for Modification : This is to have more thread Engagement for feed= pump Drive cam (Part No. remains same)
E. Details of Serviceable Modified Parts
New Part Code  New P= art Nomenclature Old P= art Code No. Deleted Old P= art Nomenclature Interchangeability
&nb= sp;       Directly Interchange-able Not Interchangable
B00= 8080750329 Sprocket - FI= P  drive B008080750329= Sprocket - FI= P  drive Y  
B00= 8080750629 Sprocket - FI= P  drive B008080750629= Sprocket - FI= P  drive Y  
    VEHICLE / T1, Excel-= 2,3,4, JJ, Commuter 
SPARE PARTS MODIFICATION CIRCULAR DMN 8907
1. Vehicular Type - T1 (Roof Mtg. A/C + PS)
2. Models on which introduced : ALL
3. Details of Modification
A. Aggregate : Chassis
B. Sub Group : Power Steering 
C. Nature of Modification : New PS Pump drive arrengemnt
D. Reason for Modification : This is to suit the new Power Steering pump supplied by ZF.
E. Details of Serviceable Modified Parts
New Part Code  New P= art Nomenclature Old P= art Code No. Deleted Old P= art Nomenclature Interchangeability
&nb= sp;       Directly Interchange-able Not Interchangable
B00= 8080311807 Balancing Dis= c A000040311507=     Y
B00= 8080322304 Crankshaft Pu= lley B008080320304=     Y
B00= 8089901101 SHS M8x50 A000091508035=     Y
B00= 8080110133 Cover For Tim= er A000040110033=     Y
A00= 0099140203 Comb. SHS M6x= 15 A000099140204=     Y
B00= 8081530240 Ponter F.I. T= iming B008081530040=     Y
B00= 8080701801 F.I.P.with Vac.shut off  B008080701701=     Y
B00= 8080701701 Fuel Injectio= n Pump = -     Y
B00= 8080700121 Stop lever As= sembly = -     Y
B00= 8080700046 Shut off valv= e = -     Y
B00= 8080760440 Bkt. For Vacuum shut off  = -     Y
A00= 0090905010 Ch. Hd. Screw= M5x10 = -     Y
A00= 0092705000 Spring Washer= B5 = -     Y
A00= 0092505000 PlainWasher A= 5 = -     Y
A00= 0023036462 Ball Socket = -     Y
A00= 0092506000 Spring Washer= B6 = -     Y
A00= 0092106102 Hex. Nut M6 = -     Y
B00= 8081541041 Alternator Mt= g. Bkt. B008081541141=     Y
A00= 0090310021 Screw M10x30<= /td> A000090310030=     Y
A00= 0090010036 Hex. Bolt M10= x40 = -     Y
B00= 8081540945 Adjusting Lin= k = -     Y
A00= 0090010051 Bolt M10x50 = -     Y
A00= 0092710000 Spring Washer= B10 = -     Y
A00= 0024010672 Stud = -     Y
A00= 0092110152 Hex Nut M10 = -     Y
A00= 0024010652 Adjuster = -     Y
B00= 8081541045 Connecting Li= nk = -     Y
B00= 8080321304 Water Pump Pu= lley B008082050210=     Y
B00= 8089970092 Fan Belt 995m= m B008089970892=     Y
B00= 8089920620 Sleeve = -     Y
B00= 8082360241 P.S.Pump Supp= ort Bkt. = -     Y
A00= 0090310031 HHS M10x30 = -     Y
A00= 0092810000 Wave Washer B= 10 = -     Y
A00= 0090308026 HHS M8x25 = -     Y
A00= 0092808012 Wave Washer B= 8 = -     Y
T00= 6864600180 Power Steerin= g Pump = -     Y
A00= 0090308023 HHS M8x20 = -     Y
A00= 0092708000 Spring Washer= B8 = -     Y
B00= 8082363330 Power Steerin= g Mtg. Bkt. = -     Y
C00= 0933010093 HHS M10x35 = -     Y
A00= 0092710000 Spring Washer= B10 = -     Y
B00= 8039900040 Washer = -     Y
T00= 6864660215 Pulley Pump = -     Y
A00= 0090308026 HHS M8x25 = - = -   Y
B00= 8089971792 V- Belt 870mm= B008089970092= V- Belt 870mm=   Y
T006= 865861829 A/C kit to have 2-groove pulley air compressor T006865860629= A/C kit to have 2-groove pulley air compressor   Y
B00= 8082361130 A/C compresso= r Mtg. Bkt. T006865860629= A/C compresso= r Mtg. Bkt.   Y
A00= 0091508030 SHS M8x30 = - = -   Y
B00= 8089901701 Special Bolt = M10x125 = - = -   Y
B00= 8081500773 Assly. adjust= ing link and bush = - = -   Y
B00= 8081541245 Adjusting Lin= k = - = -   Y
B00= 8089970792 Belt = - = -   Y
T00= 6864660127 Oil Return Pi= pe(RHD) = - = -   Y
T00= 6869970482 Oil Return Pi= pe(LHD) = - = -   Y
T00= 6869900213 Banjo Bolt = - = -   Y
T00= 6869900713 Banjo Body = - = -   Y
B00= 8759900358 Union Nut AL = 15 = - = -   Y
C00= 3861015004 Sealing Bush<= /td> = - = -   Y
A00= 0093318022 Sealing Washe= r = - = -   Y
T00= 6869900413 Banjo Bolt = - = -   Y
T00= 6869901113 Banjo Body = - = -   Y
T00= 6869900058 Union Nut AL = 12 = - = -   Y
C00= 7603016105 Sealing Ring = A16x20 = - = -   Y
T00= 6869900013 Ferrule = - = -   Y
T00= 6869900813 Banjo Body = - = -   Y
T00= 6869900313 Banjo Bolt = - = -   Y
T00= 6869972282 Oil Return Ho= se RHD = - = -   Y
T00= 6869972582 Oil Return Ho= se LHD = - = -   Y
T00= 6869900913 Banjo Body = - = -   Y
T00= 6869900513 Banjo Bolt = - = -   Y
C00= 7603022102 Sealing Ring = A22x27 = - = -   Y
B00= 8610940027 U pipe = - = -   Y
T00= 6869972882 Oil Suction H= ose = - = -   Y
T00= 6860110001 Hose clamp fo= r RHD = - = -   Y
T00= 6860110001 Hose clamp fo= r LHD = - = -   Y
T00= 6869972682 Oil Pressure = Hose for RHD = - = -   Y
T00= 6869972782 Oil Pressure = Hose for LHD = - = -   Y
    VEHICLE / T1, Excel-= 2,3,4, JJ, Commuter 
SPARE PARTS MODIFICATION CIRCULAR DMN 8922
1. Vehicula= r Type - Excel 4, T1(TD 2650FT-I)Engine 
2. Models on which introduced :Euro II  
3. Details of Modification
A. Aggregate : Engine 
B. Sub Group : Oil Supply System
C. Nature of Modification : Oil Seperator Bkt. & Oil Supply Pipe new arrengement
D. Reason for Modification : 
E. Details of Serviceable Modified Parts
New Part Code  New P= art Nomenclature Old P= art Code No. Deleted Old P= art Nomenclature Interchangeability
&nb= sp;       Directly Interchange-able Not Interchangable
B00= 8081840741 Oil Separator= Mtg. Bkt. B008081840541= Oil Separator= Mtg. Bkt.   Y
A00= 0092708000 Spring Washer= B8 = -      
B008080161481 Hose (Tappet cover to oil separator B008080161081 Hose (Tappet cover to oil separator    
    VEHICLE / T1, Excel-= 2,3,4, JJ, Commuter 
SPARE PARTS MODIFICATION CIRCULAR DMN 8926
1. Vehicular Type - Excel 4,3,2, T1
2. Models on which intr= oduced :Euro I  
3. Details of Modification
A. Aggregate : Engine 
B. Sub Group : Engine Electricals - Alternator
C. Nature of Modification : Bigger Washer at Alternator link
D. Reason for Modification : To avoid the failure of adjusting link due to b= ush coming out 
E. Details of Serviceable Modified Parts
New Part Code  New P= art Nomenclature Old P= art Code No. Deleted Old P= art Nomenclature Interchangeability
&nb= sp;       Directly Interchange-able Not Interchangable
A00= 0092610500 Washer 10.5x3= 0x2.5 A00009281000<= /td> Wave Washer B= 10   Y
A00= 0024010702 Rubber Bush A000024010702= Rubber Bush Y  
VEHICLE / T1, Excel-2,= 3,4, JJ, Commuter 
SPARE PARTS MODIFICATION CIRCULAR DMN 8946
1. Vehicular Type - Excel 2, T1
2. Models on which introdu= ced :ALL  
3. Details of Modification
A. Aggregate : Chassis 
B. Sub Group : Front Axle
C. Nature of Modification : Modification in Steering Lever (No change in Part Code No.)
D. = Reason for Modification : For parrllality of Mtg, faces 
E. Details of Serviceable Modified Parts
New Part Code  New P= art Nomenclature Old P= art Code No. Deleted Old P= art Nomenclature Interchangeability
&nb= sp;       Directly Interchange-able Not Interchangable
T00= 6863380105 Steering Leve= r LH T006863380105= Steering Leve= r LH Y  
T00= 6863380205 Steering Leve= r RH T006863380205= Steering Leve= r RH Y  
VEHICLE / T1, Excel-2,= 3,4, JJ, Commuter 
SPARE PARTS MODIFICATION CIRCULAR DMN 8059
1. Vehicular Type - Excel 2, T1,Trax
2. Models on which introdu= ced :ALL  
3. Details of Modification
A. Aggregate : OM 616-D98 
B. Sub Group : Engine
C. Nature of Modification : Change in length of joint rod assly.
D. Reason for Modification :Change in length of joint rod assly. To avoid fouling of joint rod with breather hose clip
E. Details of Serviceable Modified Parts
New Part Code  New P= art Nomenclature Old P= art Code No. Deleted Old P= art Nomenclature Interchangeability
&nb= sp;       Directly Interchange-able Not Interchangable
A00= 0040136020 Joint Rod Ass= ly. A000040136020= Joint Rod Ass= ly. Y  
A00= 0040136047 Joint Rod A000040136047= Joint Rod Y  
B00= 8080701475 Joint Rod Ass= ly. A000040136030= Joint Rod Ass= ly.   Y
B00= 8080711075 Joint Rod A000040136057= Joint Rod   Y
B00= 8089950011 Clinch type h= ose clip T006860110001= Hose Clip = - = -
B00= 8080100164 Oil Filter Ne= ck B006160100064= Oil Filter Ne= ck Y  
VEHICLE / T1, Excel-2,= 3,4, JJ, Commuter 
SPARE PART MODIFICATION CIRCULAR DMN 8174
1. Vehicular Type - Excel 4, Commuter
2. Models on which introdu= ced :ALL  
3. Details of Modification
A. Aggregate : TD-3250 F Engin= e 
B. Sub Group : F.I.P.
C. Nature of Modification : Introduction of rear support Bkt. For F.I.P.
D. Reason for Modification: To avoid vibration of the high pressure pipe
E. Details of Serviceable Modified Parts
New Part Code  New P= art Nomenclature Old P= art Code No. Deleted Old P= art Nomenclature Interchangeability
&nb= sp;       Directly Interchange-able Not Interchangable
B00= 8090720241 Rear support = for FIP B008080760235= Rear support = Bkt.for FIP   Y
A00= 0049904440 Washer  A000049904440= Washer  Y  
B00= 8099900001 Adaptor Screw= = - = -   Y
A00= 0090308015 Screw M8x15 = - = -   Y
B008= 090720341 Rear support Bkt. on= FIP for retrofitment  = - = -   Y