| SPARE PARTS MODIFICATION CIRCULAR - LCV | ||||||
| BT/SP | 28.04.2004 | |||||
| VEHICLE / T1, Excel-2,3,4, JJ, Commuter | ||||||
| SPARE PARTS MODIFICATION CIRCULAR DMN 8504 | ||||||
| 1. Vehicular Type - T1 3050WB & 3350WB | ||||||
| 2. Models on which introduced : All | ||||||
| 3. Details of Modification | ||||||
| A. Aggregate : Engine - Series No. | ||||||
| B. Sub Group : Fuel System - Series No. | ||||||
| C. Nature of Modification : New fuel line, introduction of connecting line | ||||||
| D. Reason for Modification : For quick fuel supply and ease of maintenance | ||||||
| E. Details of Serviceable Modified Parts | ||||||
| New Part Code | New Part Nomenclature | Old Part Code No. Deleted | Old Part Nomenclature | Interchangeability | ||
| Directly | Not Interchangable | |||||
| T006864710449 | Fuel Suction Line | T006864710449 | Fuel Suction Line | Y | ||
| T006864710349 | Fuel Return Line | T006864710349 | Fuel Return Line | Y | ||
| T006864760136 | Holder | B006014760136 | Holder | - | Y | |
| B008614710065 | Connecting Pipe | - | - | - | Y | |
| B008614710165 | Connecting Pipe | - | - | - | Y | |
| BT/SP | ||||||
| VEHICLE / T1, Excel-2,3,4, JJ, Commuter | ||||||
| SPARE PARTS MODIFICATION CIRCULAR DMN 8940 | ||||||
| 1. Vehicular Type - T1 3050WB & 3350WB | ||||||
| 2. Models on which introduced : All | ||||||
| 3. Details of Modification | ||||||
| A. Aggregate : Engine - Series No. | ||||||
| B. Sub Group : Dashboard Assly. | ||||||
| C. Nature of Modification : New dashboard | ||||||
| D. Reason for Modification : Better Quality and fine looks | ||||||
| E. Details of Serviceable Modified Parts | ||||||
| New Part Code | New Part Nomenclature | Old Part Code No. Deleted | Old Part Nomenclature | Interchangeability | ||
| Directly Interchange-able | Not Interchangable | |||||
| T006866811287 | Dashboard | T006866810887 | Dashboard | N | Y | |
| T006866890710 | Stg. Column Cover | T006866890110 | Stg. Column Cover | N | Y | |
| T006866890810 | Stg. Cover Top | - | - | N | - | |
| C007983003276 | SMS 3.5x13 | - | - | N | - | |
| A000090906012 | Screw M6x12 | - | - | N | ||
| C009021006103 | Washer A6.4 | - | - | N | - | |
| T006866811483 | Switch Mtg. Plate T1 AMB. | T006866810883 | Switch Mtg. Plate T1 AMB. | N | - | |
| B006019871972 | Edge Guard Protection | - | - | N | - | |
| B000019942545 | Safety Clip | - | - | N | - | |
| C914032003203 | SMCS 3.5x22 | - | - | Y | - | |
| T006865402705 | Main Harness | T006865402705 | Main Harness | Y | - | |
| T006865403005 | Main Harness DI Turbo | T006865403005 | Main Harness DI Turbo | Y | - | |
| T006865403205 | Main Harness T1 A/C | T006865403205 | Main Harness T1 A/C | Y | - | |
| T006865402905 | Main Harness T1 CNG | T006865402905 | Main Harness T1 CNG | Y | - | |
| B000035453590 | Lens Oil Pressure | T006865450090 | Lens Oil Pressure | N | - | |
| B000069461990 | Lens Charging Control | T006865450190 | Lens Charging Control | N | - | |
| B000035453290 | Lens Bright Light | T006865450290 | Lens Bright Light | N | - | |
| T006865452290 | Lens Brake Fluid | T006865450390 | Lens Brake Fluid | N | - | |
| T006865422190 | Lens Diesel Preheat | T006865450590 | Lens Diesel Preheat | N | - | |
| T006865451790 | Lens Blinker Light | T006865450490 | Lens Blinker Light | N | - | |
| C072601012800 | Bulb H12V-2W | A000004505552 | Bulb H12V-2W | N | - | |
| B000015451815 | Pilot Lamp | - | Pilot Lamp | N | - | |
| T006864600716 | Steering Jacket Tube Assly. | T006864600016 | Steering Jacket Tube Assly. | N | - | |
| T006864600916 | Stg Jacket Tube Assly.(PS) | T006864600116 | Stg Jacket Tube Assly.(PS) | N | - | |
| T006867600259 | Lock Handle (3) Stg. Lock cum Ignition Switch,Fuel Tank Cap With Common Key Set | T006867600059 | Ignition And Starter Switch | N | - | |
| T006867600359 | Lock Handle (4) Stg. Lock cum Ignition Switch,Fuel Tank Cap With Common Key Set (T1 Sliding Door) | T006867600159 | Doo Handle Set | N | - | |
| B008545450124 | Head Light Relay | - | - | N | - | |
| A000090806020 | LCHHS M6x20 | - | - | N | - | |
| A000092506000 | Plain Washer A6 | - | - | N | - | |
| A000092706000 | Spring Washer B6 | - | - | N | - | |
| A000092506000 | Hex. Nut M6 | - | - | N | - | |
| T006864601101 | Steering Shaft For T1 Reg. | B006114620301 | Steering Shaft For T1 Reg. | N | - | |
| T006864620201 | Steering Shaft For T1 PS | T006864620201 | Steering Shaft For T1 PS | N | - | |
| VEHICLE / T1, Excel-2,3,4, JJ, Commuter | ||||||
| SPARE PARTS MODIFICATION CIRCULAR DMN 9003 | ||||||
| 1. Vehicular Type - T1 3050WB & 3350WB | ||||||
| 2. Models on which introduced : All | ||||||
| 3. Details of Modification | ||||||
| A. Aggregate : Engine - Series No. | ||||||
| B. Sub Group : Engine Mountings - Series No. | ||||||
| 0 | ||||||
| C. Nature of Modification : Spicer make Prop. Shaft Instead of BTL make | ||||||
| D. Reason for Modification : | ||||||
| E. Details of Serviceable Modified Parts | ||||||
| New Part Code | New Part Nomenclature | Old Part Code No. Deleted | Old Part Nomenclature | Interchangeability | ||
| Directly Interchange-able | Not Interchangable | |||||
| B008614102006 | Propeller Shaft Assly. | B008614102206 | Propeller Shaft Assly. | Y | ||
| B008162602401 | Gearbox. Assly Complete | B008162604801 | Gearbox. Assly Complete | Y | ||
| B008323507800 | Rear Axle Assly. Complete | B008323507400 | Rear Axle Assly. Complete | Y | ||
| VEHICLE / T1, Excel-2,3,4, JJ, Commuter | ||||||
| SPARE PARTS MODIFICATION CIRCULAR DMN 8979 | ||||||
| 1. Vehicular Type - TD3250 F Engine | ||||||
| 2. Models on which introduced : Excel 4 | ||||||
| 3. Details of Modification | ||||||
| A. Aggregate : Engine - Series No. | ||||||
| B. Sub Group : Fuel Supply | ||||||
| C. Nature of Modification : High Pressure Pipe Set Routing and new clamp for pipes | ||||||
| D. Reason for Modification : To take care of high pr. Pipe failure | ||||||
| E. Details of Serviceable Modified Parts | ||||||
| New Part Code | New Part Nomenclature | Old Part Code No. Deleted | Old Part Nomenclature | Interchangeability | ||
| Directly Interchange-able | Not Interchangable | |||||
| B008089950701 | Clamp for HP Pipe | A000040146222 | Clamp for HP Pipe | Y | ||
| A000090305026 | Screw M5x25 | |||||
| A000092705000 | Spring Washer B5 | |||||
| A000092105081 | Hex. Nut M5 | |||||
| VEHICLE / T1, Excel-2,3,4, JJ, Commuter | ||||||
| SPARE PARTS MODIFICATION CIRCULAR DMN 8861 | ||||||
| 1. Vehicular Type - All Vehicles fitted with OM616, TD2650F/FTI, TD3250F Engine | ||||||
| 2. Models on which introduced : IDI, DI, DI TURBO ALL | ||||||
| 3. Details of Modification | ||||||
| A. Aggregate : Engine - Series No. | ||||||
| B. Sub Group : Fuel Timing Mechanism | ||||||
| C. Nature of Modification : Sprocket FIP drive is modified for addition of 4 bosses at tapped hole area | ||||||
| D. Reason for Modification : This is to have more thread Engagement for feedpump Drive cam (Part No. remains same) | ||||||
| E. Details of Serviceable Modified Parts | ||||||
| New Part Code | New Part Nomenclature | Old Part Code No. Deleted | Old Part Nomenclature | Interchangeability | ||
| Directly Interchange-able | Not Interchangable | |||||
| B008080750329 | Sprocket - FIP drive | B008080750329 | Sprocket - FIP drive | Y | ||
| B008080750629 | Sprocket - FIP drive | B008080750629 | Sprocket - FIP drive | Y | ||
| VEHICLE / T1, Excel-2,3,4, JJ, Commuter | ||||||
| SPARE PARTS MODIFICATION CIRCULAR DMN 8907 | ||||||
| 1. Vehicular Type - T1 (Roof Mtg. A/C + PS) | ||||||
| 2. Models on which introduced : ALL | ||||||
| 3. Details of Modification | ||||||
| A. Aggregate : Chassis | ||||||
| B. Sub Group : Power Steering | ||||||
| C. Nature of Modification : New PS Pump drive arrengemnt | ||||||
| D. Reason for Modification : This is to suit the new Power Steering pump supplied by ZF. | ||||||
| E. Details of Serviceable Modified Parts | ||||||
| New Part Code | New Part Nomenclature | Old Part Code No. Deleted | Old Part Nomenclature | Interchangeability | ||
| Directly Interchange-able | Not Interchangable | |||||
| B008080311807 | Balancing Disc | A000040311507 | Y | |||
| B008080322304 | Crankshaft Pulley | B008080320304 | Y | |||
| B008089901101 | SHS M8x50 | A000091508035 | Y | |||
| B008080110133 | Cover For Timer | A000040110033 | Y | |||
| A000099140203 | Comb. SHS M6x15 | A000099140204 | Y | |||
| B008081530240 | Ponter F.I. Timing | B008081530040 | Y | |||
| B008080701801 | F.I.P.with Vac.shut off | B008080701701 | Y | |||
| B008080701701 | Fuel Injection Pump | - | Y | |||
| B008080700121 | Stop lever Assembly | - | Y | |||
| B008080700046 | Shut off valve | - | Y | |||
| B008080760440 | Bkt. For Vacuum shut off | - | Y | |||
| A000090905010 | Ch. Hd. Screw M5x10 | - | Y | |||
| A000092705000 | Spring Washer B5 | - | Y | |||
| A000092505000 | PlainWasher A5 | - | Y | |||
| A000023036462 | Ball Socket | - | Y | |||
| A000092506000 | Spring Washer B6 | - | Y | |||
| A000092106102 | Hex. Nut M6 | - | Y | |||
| B008081541041 | Alternator Mtg. Bkt. | B008081541141 | Y | |||
| A000090310021 | Screw M10x30 | A000090310030 | Y | |||
| A000090010036 | Hex. Bolt M10x40 | - | Y | |||
| B008081540945 | Adjusting Link | - | Y | |||
| A000090010051 | Bolt M10x50 | - | Y | |||
| A000092710000 | Spring Washer B10 | - | Y | |||
| A000024010672 | Stud | - | Y | |||
| A000092110152 | Hex Nut M10 | - | Y | |||
| A000024010652 | Adjuster | - | Y | |||
| B008081541045 | Connecting Link | - | Y | |||
| B008080321304 | Water Pump Pulley | B008082050210 | Y | |||
| B008089970092 | Fan Belt 995mm | B008089970892 | Y | |||
| B008089920620 | Sleeve | - | Y | |||
| B008082360241 | P.S.Pump Support Bkt. | - | Y | |||
| A000090310031 | HHS M10x30 | - | Y | |||
| A000092810000 | Wave Washer B10 | - | Y | |||
| A000090308026 | HHS M8x25 | - | Y | |||
| A000092808012 | Wave Washer B8 | - | Y | |||
| T006864600180 | Power Steering Pump | - | Y | |||
| A000090308023 | HHS M8x20 | - | Y | |||
| A000092708000 | Spring Washer B8 | - | Y | |||
| B008082363330 | Power Steering Mtg. Bkt. | - | Y | |||
| C000933010093 | HHS M10x35 | - | Y | |||
| A000092710000 | Spring Washer B10 | - | Y | |||
| B008039900040 | Washer | - | Y | |||
| T006864660215 | Pulley Pump | - | Y | |||
| A000090308026 | HHS M8x25 | - | - | Y | ||
| B008089971792 | V- Belt 870mm | B008089970092 | V- Belt 870mm | Y | ||
| T006865861829 | A/C kit to have 2-groove pulley air compressor | T006865860629 | A/C kit to have 2-groove pulley air compressor | Y | ||
| B008082361130 | A/C compressor Mtg. Bkt. | T006865860629 | A/C compressor Mtg. Bkt. | Y | ||
| A000091508030 | SHS M8x30 | - | - | Y | ||
| B008089901701 | Special Bolt M10x125 | - | - | Y | ||
| B008081500773 | Assly. adjusting link and bush | - | - | Y | ||
| B008081541245 | Adjusting Link | - | - | Y | ||
| B008089970792 | Belt | - | - | Y | ||
| T006864660127 | Oil Return Pipe(RHD) | - | - | Y | ||
| T006869970482 | Oil Return Pipe(LHD) | - | - | Y | ||
| T006869900213 | Banjo Bolt | - | - | Y | ||
| T006869900713 | Banjo Body | - | - | Y | ||
| B008759900358 | Union Nut AL 15 | - | - | Y | ||
| C003861015004 | Sealing Bush | - | - | Y | ||
| A000093318022 | Sealing Washer | - | - | Y | ||
| T006869900413 | Banjo Bolt | - | - | Y | ||
| T006869901113 | Banjo Body | - | - | Y | ||
| T006869900058 | Union Nut AL 12 | - | - | Y | ||
| C007603016105 | Sealing Ring A16x20 | - | - | Y | ||
| T006869900013 | Ferrule | - | - | Y | ||
| T006869900813 | Banjo Body | - | - | Y | ||
| T006869900313 | Banjo Bolt | - | - | Y | ||
| T006869972282 | Oil Return Hose RHD | - | - | Y | ||
| T006869972582 | Oil Return Hose LHD | - | - | Y | ||
| T006869900913 | Banjo Body | - | - | Y | ||
| T006869900513 | Banjo Bolt | - | - | Y | ||
| C007603022102 | Sealing Ring A22x27 | - | - | Y | ||
| B008610940027 | U pipe | - | - | Y | ||
| T006869972882 | Oil Suction Hose | - | - | Y | ||
| T006860110001 | Hose clamp for RHD | - | - | Y | ||
| T006860110001 | Hose clamp for LHD | - | - | Y | ||
| T006869972682 | Oil Pressure Hose for RHD | - | - | Y | ||
| T006869972782 | Oil Pressure Hose for LHD | - | - | Y | ||
| VEHICLE / T1, Excel-2,3,4, JJ, Commuter | ||||||
| SPARE PARTS MODIFICATION CIRCULAR DMN 8922 | ||||||
| 1. Vehicular Type - Excel 4, T1(TD 2650FT-I)Engine | ||||||
| 2. Models on which introduced :Euro II | ||||||
| 3. Details of Modification | ||||||
| A. Aggregate : Engine | ||||||
| B. Sub Group : Oil Supply System | ||||||
| C. Nature of Modification : Oil Seperator Bkt. & Oil Supply Pipe new arrengement | ||||||
| D. Reason for Modification : | ||||||
| E. Details of Serviceable Modified Parts | ||||||
| New Part Code | New Part Nomenclature | Old Part Code No. Deleted | Old Part Nomenclature | Interchangeability | ||
| Directly Interchange-able | Not Interchangable | |||||
| B008081840741 | Oil Separator Mtg. Bkt. | B008081840541 | Oil Separator Mtg. Bkt. | Y | ||
| A000092708000 | Spring Washer B8 | - | ||||
| B008080161481 | Hose (Tappet cover to oil separator | B008080161081 | Hose (Tappet cover to oil separator | |||
| VEHICLE / T1, Excel-2,3,4, JJ, Commuter | ||||||
| SPARE PARTS MODIFICATION CIRCULAR DMN 8926 | ||||||
| 1. Vehicular Type - Excel 4,3,2, T1 | ||||||
| 2. Models on which introduced :Euro I | ||||||
| 3. Details of Modification | ||||||
| A. Aggregate : Engine | ||||||
| B. Sub Group : Engine Electricals - Alternator | ||||||
| C. Nature of Modification : Bigger Washer at Alternator link | ||||||
| D. Reason for Modification : To avoid the failure of adjusting link due to bush coming out | ||||||
| E. Details of Serviceable Modified Parts | ||||||
| New Part Code | New Part Nomenclature | Old Part Code No. Deleted | Old Part Nomenclature | Interchangeability | ||
| Directly Interchange-able | Not Interchangable | |||||
| A000092610500 | Washer 10.5x30x2.5 | A00009281000 | Wave Washer B10 | Y | ||
| A000024010702 | Rubber Bush | A000024010702 | Rubber Bush | Y | ||
| VEHICLE / T1, Excel-2,3,4, JJ, Commuter | ||||||
| SPARE PARTS MODIFICATION CIRCULAR DMN 8946 | ||||||
| 1. Vehicular Type - Excel 2, T1 | ||||||
| 2. Models on which introduced :ALL | ||||||
| 3. Details of Modification | ||||||
| A. Aggregate : Chassis | ||||||
| B. Sub Group : Front Axle | ||||||
| C. Nature of Modification : Modification in Steering Lever (No change in Part Code No.) | ||||||
| D. Reason for Modification : For parrllality of Mtg, faces | ||||||
| E. Details of Serviceable Modified Parts | ||||||
| New Part Code | New Part Nomenclature | Old Part Code No. Deleted | Old Part Nomenclature | Interchangeability | ||
| Directly Interchange-able | Not Interchangable | |||||
| T006863380105 | Steering Lever LH | T006863380105 | Steering Lever LH | Y | ||
| T006863380205 | Steering Lever RH | T006863380205 | Steering Lever RH | Y | ||
| VEHICLE / T1, Excel-2,3,4, JJ, Commuter | ||||||
| SPARE PARTS MODIFICATION CIRCULAR DMN 8059 | ||||||
| 1. Vehicular Type - Excel 2, T1,Trax | ||||||
| 2. Models on which introduced :ALL | ||||||
| 3. Details of Modification | ||||||
| A. Aggregate : OM 616-D98 | ||||||
| B. Sub Group : Engine | ||||||
| C. Nature of Modification : Change in length of joint rod assly. | ||||||
| D. Reason for Modification :Change in length of joint rod assly. To avoid fouling of joint rod with breather hose clip | ||||||
| E. Details of Serviceable Modified Parts | ||||||
| New Part Code | New Part Nomenclature | Old Part Code No. Deleted | Old Part Nomenclature | Interchangeability | ||
| Directly Interchange-able | Not Interchangable | |||||
| A000040136020 | Joint Rod Assly. | A000040136020 | Joint Rod Assly. | Y | ||
| A000040136047 | Joint Rod | A000040136047 | Joint Rod | Y | ||
| B008080701475 | Joint Rod Assly. | A000040136030 | Joint Rod Assly. | Y | ||
| B008080711075 | Joint Rod | A000040136057 | Joint Rod | Y | ||
| B008089950011 | Clinch type hose clip | T006860110001 | Hose Clip | - | - | |
| B008080100164 | Oil Filter Neck | B006160100064 | Oil Filter Neck | Y | ||
| VEHICLE / T1, Excel-2,3,4, JJ, Commuter | ||||||
| SPARE PART MODIFICATION CIRCULAR DMN 8174 | ||||||
| 1. Vehicular Type - Excel 4, Commuter | ||||||
| 2. Models on which introduced :ALL | ||||||
| 3. Details of Modification | ||||||
| A. Aggregate : TD-3250 F Engine | ||||||
| B. Sub Group : F.I.P. | ||||||
| C. Nature of Modification : Introduction of rear support Bkt. For F.I.P. | ||||||
| D. Reason for Modification: To avoid vibration of the high pressure pipe | ||||||
| E. Details of Serviceable Modified Parts | ||||||
| New Part Code | New Part Nomenclature | Old Part Code No. Deleted | Old Part Nomenclature | Interchangeability | ||
| Directly Interchange-able | Not Interchangable | |||||
| B008090720241 | Rear support for FIP | B008080760235 | Rear support Bkt.for FIP | Y | ||
| A000049904440 | Washer | A000049904440 | Washer | Y | ||
| B008099900001 | Adaptor Screw | - | - | Y | ||
| A000090308015 | Screw M8x15 | - | - | Y | ||
| B008090720341 | Rear support Bkt. on FIP for retrofitment | - | - | Y | ||