| SPARE PARTS MODIFICATION CIRCULAR |
| Back |
|
|
| BT/SP/MINIDOR |
|
|
21.04.2004 |
|
|
|
|
|
28 April, 2004
To,
All Minidor Dealers & Field Staff
Service Modification Circular - Minidor
We are circulating herewith the booklet on Various Modifications implemented on Minidor Vehicles. This bulletin will give you the clear idea regarding
the application of spare parts in relation to the type of vehicle, model & aggregatewise on which the modification has introduced.
The spare parts modification circular will tell you the nature of modification, the reason for modification, the details of new parts introduced with reference to old part Nomenclature.
The circular will also indicate the interchangeability of the new parts with old part if any.
The month from which the modification is also indicated in circular.
Sd/-
S.V.Shirhattikar
(Div.Manager – Service)
| VEHICLE
- MINIDOR |
|
|
|
|
|
| MINI/8854 |
|
|
|
|
|
| 1.
Models on which introduced : MINIDOR ALL NA |
|
|
|
|
|
| 2.
Details of Modification - Stud for Exhaust Adaptor |
|
|
|
|
|
| A.
Aggregate : Engine - DI, IDI Both |
|
|
|
|
|
| B.
Sub Group : Exhaust System |
|
|
|
|
|
| C.
Nature of Modification : Stud Length for Exhaust Manifold to Exhaust Flange
has been changed from |
|
| 45 mm to 55 mm |
|
|
|
|
|
| D.
Reason for Modification : For better
positioning, to avoid loosening & reduce vibrations |
|
|
|
|
|
| E.
Details of Serviceable Modified Parts |
|
|
|
|
| New Part
Code Nos. |
New Part
Nomenclature |
Old Part Code
No. Deleted |
Old Part
Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
NI |
|
| A000091708050 |
Stud M8 x 50 |
C00083508165 |
Stud M8 x 45 |
Y |
|
|
| |
|
|
|
|
|
|
|
|
| 4.
Chassis No. / Engine Sr. No. from which the modification is introduced intermittent on a regular basis.- Dec-03 |
|
|
|
|
|
|
|
|
|
|
| 1.
Details of Modification - Oil Drain Pipe Assembly |
|
|
|
|
| 2.
Models on which introduced : MINIDOR DI |
|
|
|
|
|
| A.
Aggregate : Engine - DI Engine |
|
|
|
|
|
| B.
Sub Group : Engine |
|
|
|
|
|
| C.
Nature of Modification : Oil Drain Pipe Assembly is modified on DI Engine |
|
|
|
|
|
| D.
Reason for Modification : for better return of oil to crankcase. |
|
|
|
|
|
| E.
Details of Serviceable Modified Parts |
|
|
|
|
| New Part
Code Nos. |
New Part
Nomenclature |
Old Part Code
No. Deleted |
Old Part
Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
Not
interchangeble |
|
| B008031800122 |
Oil Drain Pipe Assly. |
B008031800022 |
Oil Drain Pipe Assly. |
Y |
|
|
| |
|
|
|
|
|
|
|
|
| 4.
Month & Year from which the modification
is introduced intermittent on a
regular basis.- Oct-03 |
|
|
|
|
|
|
|
|
|
|
|
|
|
| 1.
Details of Modification - Surge Tank Assly. |
|
|
|
|
|
| 2.
Models on which introduced : Minidor |
|
|
|
|
|
| A. Aggregate : Engine - |
|
|
|
|
|
| B.
Sub Group : Cooling System |
|
|
|
|
|
| C.
Nature of Modification : Mtg. Bracket for Surge Tank has been modified for
ease of fitment |
|
|
|
|
|
| D.
Reason for Modification : For Ease of fitment. |
|
|
|
|
|
| E.
Details of Serviceable Modified Parts |
|
|
|
|
| New Part
Code Nos. |
New Part
Nomenclature |
Old Part Code
No. Deleted |
Old Part
Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
Not
interchangeble |
|
| B008525000010 |
Surge tank assembly |
B008525000010 |
Surge tank assembly |
Y |
|
|
| |
|
|
|
|
|
|
|
|
| 4.
Month & Year from which the modification
is introduced intermittent on a
regular basis.- Dec-03 |
|
|
|
|
|
|
|
|
|
|
|
| 1.
Details of Modification - Condensation Tank Mounting Bracket |
|
|
|
|
| 2.
Models on which introduced : Minidor AR, PU, CCPU. |
|
|
|
|
|
| A.
Aggregate : Chassis |
|
|
|
|
|
| B.
Sub Group : Cooling System |
|
|
|
|
|
| C.
Nature of Modification : Mtg. Brackket for Condensation Tank has been
modified for ease of fitment |
|
|
|
|
|
| D.
Reason for Modification : For Ease of fitment. |
|
|
|
|
|
| E.
Details of Serviceable Modified Parts |
|
|
|
|
| New Part
Code Nos. |
New Part
Nomenclature |
Old Part Code
No. Deleted |
Old Part
Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
Not
interchangeble |
|
| B008523171241 |
Condensation
tank Mounting bracket |
B008523176541 |
Condensation
tank Mounting bracket |
Y |
|
|
| |
|
|
|
|
|
|
|
|
| 4.
Month & Year from which the
modification is introduced
intermittent on a regular basis.-
Dec-03 |
|
|
|
|
|
|
|
|
|
|
|
| 1.
Details of Modification - Radiator Hose Fitment |
|
|
|
|
| 2.
Models on which introduced : Minidor AR (IDI) |
|
|
|
|
|
| A.
Aggregate : Engine |
|
|
|
|
|
| B.
Sub Group : Cooling System |
|
|
|
|
|
| C.
Nature of Modification : A single piece Radiator hose is introduced, insted
of 3 piece hose . |
|
|
|
|
|
| D.
Reason for Modification : For ease of Removal of Hoses in case of attending
the complaint. |
|
|
|
|
|
| E.
Details of Serviceable Modified Parts |
|
|
|
|
| New Part
Code Nos. |
New Part
Nomenclature |
Old Part Code
No. Deleted |
Old Part
Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
Not
interchangeble |
|
| B008525012282 |
Hose
(Engine to Radiator) |
- |
- |
Y |
|
|
| |
|
B008525011182 |
Hose
Radiator Bottom to T Connector |
|
|
|
| |
|
B008525010083 |
T
Connector |
|
|
|
| |
|
B008525011982 |
Hose
T Connector to Engine |
|
|
|
| |
|
B008525011482 |
By
Pass Hose |
|
|
|
|
|
| 4.
Month & Year from which the
modification is introduced
intermittent on a regular basis.-
Oct-03 |
|
|
|
|
|
|
|
|
|
|
|
| 1.
Details of Modification - Star washer & rubber pad |
|
|
|
|
| 2.
Models on which introduced : Minidor PU & AR (D.A.C) |
|
|
|
|
|
| A. Aggregate : Chassis |
|
|
|
|
|
| B.
Sub Group : Engine cooling system |
|
|
|
|
|
| C.
Nature of Modification :The rubbder pads are provided below surge tank
support bracket accordingly |
|
| Star
washer used below surge tank mtg. Bracket has been eliminated. |
|
|
|
|
|
| D.
Reason for Modification : Aovid vibration due to damping effect |
|
|
|
|
|
| E.
Details of Serviceable Modified Parts |
|
|
|
|
| New Part
Code Nos. |
New Part
Nomenclature |
Old Part Code
No. Deleted |
Old Part
Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
Not
interchangeble |
|
| |
|
|
|
|
|
|
| B008529872630 |
Rubber Pad |
A000092908500 |
Star washer |
Y |
|
|
| |
|
|
|
|
|
|
|
|
| 4.
Month & Year from which the
modification is introduced
intermittent on a regular basis.-
oct-03 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 1.
Details of Modification - Lock nut for steering stopper |
|
|
|
|
| 2. Models on which
introduced : Minidor All |
|
|
|
|
|
| A. Aggregate : Steering |
|
|
|
|
|
| B. Sub Group : Steering |
|
|
|
|
|
| C.
Nature of Modification : Lock nut M12 x 1.75 is introduced instead of M12 x
1.5. |
|
|
|
|
|
| D.
Reason for Modification :For better tightening & to avoid loosening |
|
|
|
|
|
| E.
Details of Serviceable Modified Parts |
|
|
|
|
| New Part
Code Nos. |
New Part
Nomenclature |
Old Part Code
No. Deleted |
Old Part
Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
Not
interchangeble |
|
| A000092112177 |
Hex. Nut M12 x 1.75 |
B008529900372 |
Hex. Nut M12 x 1.5 |
Y |
|
|
|
|
| 4.
Month & Year from which the
modification is introduced
intermittent on a regular basis.-
Dec-03 |
|
|
|
|
|
|
|
|
|
|
|
| 1.
Details of Modification - Washer for Steering Housing |
|
|
|
|
| 2. Models on which
introduced : Minidor All |
|
|
|
|
|
| A. Aggregate : Steering |
|
|
|
|
|
| B. Sub Group : Steering |
|
|
|
|
|
| C.
Nature of Modification : Increased Thickness & Diameter Washer has been
used for Steering Housing Fitment. |
|
|
|
|
| D.
Reason for Modification :For better tightening & to avoid loosening |
|
|
|
|
|
| E.
Details of Serviceable Modified Parts |
|
|
|
|
| New Part
Code Nos. |
New Part
Nomenclature |
Old Part Code
No. Deleted |
Old Part
Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
Not
interchangeble |
|
| B008529900040 |
Washer for Steering
Housing. |
A000092508000 |
Washer for Steering
Housing. |
Y |
|
|
|
|
| 4.
Month & Year from which the
modification is introduced
intermittent on a regular basis.-
Dec-03 |
|
|
|
|
|
|
|
|
|
|
|
|
| 1.
Details of Modification - Brake Bundy tube Layout |
|
|
|
|
| 2. Models on which
introduced : Minidor All |
|
|
|
|
|
| A. Aggregate : Brake Assembly |
|
|
|
|
|
| B.
Sub Group : Bundy tube layout. |
|
|
|
|
|
| C.
Nature of Modification :Brake Bundy tube layout has been changed. |
|
|
| |
|
|
|
| D.
Reason for Modification : Brake Bundy tube layout has been changed in
acoordance with the modifications |
|
| of Fuel
Tank mounting has been changed & aircleaner mountings has |
|
|
| been
changed. |
|
|
|
|
|
| E.
Details of Serviceable Modified Parts |
|
|
|
|
| New Part
Code Nos. |
New Part
Nomenclature |
Old Part Code
No. Deleted |
Old Part
Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
Not
interchangeble |
|
| A000053048212 |
Bundy tube(AR)-2100MM |
A000023048162 |
Bundy tube-2200MM |
Y |
|
|
| A000023048172 |
Bundy tube(PU)-2400MM |
A000023048162 |
Bundy tube-2200MM |
Y |
|
|
| A000023145892 |
Bundy tube(AR)-600MM |
A000023049932 |
Bundy tube-780MM |
Y |
|
|
| A000053048132 |
Bundy tube(AR) |
A000023145902 |
Bundy tube-900MM |
Y |
|
|
| A000053048132 |
Bundy tube(PU) |
A000023145182 |
Bundy tube-1125MM |
Y |
|
|
|
|
| 4.
Month & Year from which the
modification is introduced
intermittent on a regular basis.-
Nov-03 |
|
|
|
|
|
|
|
|
|
|
|
|
|
| 1.
Details of Modification - Spacer sleeve in front axle |
|
|
|
|
| 2. Models on which
introduced : Minidor All |
|
|
|
|
|
| A.
Aggregate : Front axle assembly |
|
|
|
|
|
| B.
Sub Group : Front axle assembly |
|
|
|
|
|
| C.
Nature of Modification : Spacer sleeve in front axle is modified for addition
of slots. |
|
|
|
|
|
| D.
Reason for Modification : For easy removal of Ball Bearing 30 x 62 x 16 -
C0006250062206 |
|
|
|
|
|
| E.
Details of Serviceable Modified Parts |
|
|
|
|
| New Part
Code Nos. |
New Part
Nomenclature |
Old Part Code
No. Deleted |
Old Part
Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
Not
interchangeble |
|
| B008183340027 |
Sleeve |
B008183340027 |
Sleeve |
Y |
|
|
| |
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
|
|
|
|
|
| 4.
Month & Year from which the
modification is introduced
intermittent on a regular basis.-
Oct-03 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 1.
Details of Modification - Reverse light switch |
|
|
|
|
|
|
| 2. Models on which
introduced : Minidor All |
|
|
|
|
|
| A.
Aggregate : Electrical |
|
|
|
|
|
| B.
Sub Group : Electrical |
|
|
|
|
|
| C.
Nature of Modification : Reverse light switch is Modified to withstand the
higher Amperag. |
|
|
|
|
|
| D.
Reason for Modification : Reverse light switch is Modified to withstand the
18 AMP Alternator |
|
|
|
|
|
| E.
Details of Serviceable Modified Parts |
|
|
|
|
| New Part
Code Nos. |
New Part
Nomenclature |
Old Part Code
No. Deleted |
Old Part
Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
Not
interchangeble |
|
| B008525450111 |
Reverse light switch |
B008525450011 |
Reverse light switch |
Y |
|
|
| |
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
| 4.
Month & Year from which the
modification is introduced
intermittent on a regular basis.-
Nov-03 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 1.
Details of Modification - Brake light switch |
|
|
|
|
|
|
|
| 2. Models on which
introduced : Minidor All |
|
|
|
|
|
| A.
Aggregate : Electrical |
|
|
|
|
|
| B.
Sub Group : Electrical |
|
|
|
|
|
| C.
Nature of Modification : Metallic Brake light switch is been used instead of
plastic switch. |
|
|
|
|
|
| D.
Reason for Modification :For better switch life. |
|
|
|
|
|
| E.
Details of Serviceable Modified Parts |
|
|
|
|
| New Part
Code Nos. |
New Part
Nomenclature |
Old Part Code
No. Deleted |
Old Part
Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
Not
interchangeble |
|
| A000053035752 |
Brake light switch |
A000053035752 |
Brake light switch |
Y |
|
|
| |
|
|
|
|
|
|
| |
|
|
|
|
|
|
| 4.
Month & Year from which the
modification is introduced
intermittent on a regular basis.-
Nov-03 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 1.
Details of Modification - Important Part Code Numbers on Minidor DI Vehicle. |
|
|
|
|
|
|
| 2.
Models on which introduced : Minidor DI |
|
|
|
|
|
| A.
Aggregate : |
|
|
|
|
|
| B.
Sub Group : |
|
|
|
|
|
| C.
Nature of Modification : Various Part Code Numbers related to Minidor DI
Vehicle. |
|
|
|
|
|
|
|
|
| D.
Reason for Modification : Chages Related to Minidor DI Vehicle. |
|
|
|
|
|
| E.
Details of Serviceable Modified Parts |
|
|
|
|
| New Part
Code Nos. |
New Part
Nomenclature |
Old Part Code
No. Deleted |
Old Part
Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
Not
interchangeble |
|
| |
|
|
|
|
|
|
| B008032000801 |
Water Pump Assly. -
JHI with KACO Seal |
- |
|
- |
- |
|
| B008032050910 |
Water Pump Pulley |
- |
|
- |
- |
|
| B008030320704 |
Crankshaft Pulley |
- |
|
- |
- |
|
| B008039970892 |
Cogged Belt for Water
Pump |
- |
|
- |
- |
|
| B008525402305 |
Main Harness |
- |
|
- |
- |
|
| B008525400708 |
Secondry Harness |
- |
|
- |
- |
|
| B008524760101 |
Injector to Tank
Retrun Pipe |
- |
|
- |
- |
|
| B008030780025 |
Connector (Injector
Overflow to Tank) |
|
|
- |
- |
|
| B008030980155 |
Overflow Banjo |
- |
|
- |
- |
|
| B008520000203 |
Radiator Assembly |
|
|
- |
- |
|
| B008525050755 |
Radiator Cowl |
- |
|
- |
- |
|
| B008525013582 |
Hose Radiator to T
Connector |
|
|
- |
- |
|
| B008525010183 |
T Connector |
|
|
- |
- |
|
| New Part Code Nos. |
New
Part Nomenclature |
Old
Part Code No. Deleted |
Old
Part Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
Not
interchangeble |
|
| B008525013482 |
Hose T Connector to
Water Pump |
|
|
- |
- |
|
| B008525013682 |
Hose from Radiaotr to
Cyl. Block |
|
|
- |
- |
|
| B008525420024 |
Thermal Switch |
|
|
- |
|
|
| B008030700301 |
Electronic Fuel Feed
Pump |
- |
|
- |
|
|
| B008525000223 |
Radiator Fan for DI
Veh. |
- |
|
- |
|
|
| B008525000123 |
Electric Motor |
- |
|
- |
|
|
| B008030102320 |
Cylinder Head Assly. |
- |
|
- |
|
|
| B008030510301 |
Camshaft Assly. |
|
|
- |
|
|
| B008030373001 |
Piston Bare |
- |
|
- |
|
|
|
|
|
|
|
|
| 4.
Month & Year from which the modification
is introduced intermittent on a
regular basis.- Dec-03 |
|
|
|
|
|
|
|
|
|
|
|
| 1.
Details of Modification - Important Part Code Numbers on Minidor IDI & DI
Vehicle. |
|
|
|
|
| 2.
Models on which introduced : Minidor DI & IDI |
|
|
|
|
|
| A.
Aggregate : Engine |
|
|
|
|
|
| B.
Sub Group : Water Pump Assembly. |
|
|
|
|
|
| C.
Nature of Modification : Various Part Code Numbers related to Minidor DI
Vehicle. |
|
|
|
|
|
|
|
|
| D. Reason for Modification : |
|
|
|
|
|
| E.
Details of Serviceable Modified Parts |
|
|
|
|
| New Part
Code Nos. |
New Part
Nomenclature |
Old Part Code
No. Deleted |
Old Part
Nomenclature |
Interchangeability |
|
| |
|
|
|
Directly |
Not
interchangeble |
|
| |
|
|
|
|
|
|
| B008528850301 |
Rear Bumper Assly. |
B008528800203 |
Rear Bumper Assly. RH |
|
Y |
|
| |
|
B008528800103 |
Rear Bumper Assly. LH |
|
Y |
|
| A000026045252 |
Rubber Buffer for
Rear Bumper |
- |
- |
|
|
|
| B008032500005 |
Clutch Flywheel with
ring Gear |
B008032520114 |
Flywheel Assly. |
|
Y |
|
| B008030320105 |
Starter Gear Ring |
- |
- |
|
|
|
|
|
|
|
|
|
| 4.
Month & Year from which the modification
is introduced intermittent on a
regular basis.- Dec-03 |
|
|
|
|
|
|
|
|
|
